TCS Piping System

Custom-engineered prefabricated piping for secondary loop coolant distribution. Designed in 3D, factory-assembled, and delivered ready for rapid on-site installation.

Custom-Engineered Per Project 304 Stainless Steel 92% Automated Welding 100% Leak-Tested

From Design to Delivery

BIM-Driven Design

Every piping layout is modeled in 3D using Revit, SolidWorks, and Pipe Flow simulation software. Full clash detection and layout optimization are completed before any fabrication begins.

Factory Prefabrication

All piping modules are cut, welded, cleaned, and pressure-tested in a dedicated 24,000 m² facility. Prefabrication eliminates on-site hot work and reduces installation time by weeks.

Zero-Defect Welding

92% automated welding rate across 12 robotic lines. Every weld undergoes non-destructive testing — including helium leak detection and liquid penetrant testing (PT).

Cleanroom-Grade Hygiene

Pipes are ultrasonically cleaned and nitrogen-pressurized in a Class 100,000 cleanroom. ASTM-standard acid pickling and passivation ensure long-term corrosion resistance and coolant purity.

100% Tested Before Shipment

Every assembly passes hydrostatic and pneumatic pressure testing. Flow uniformity is verified to ensure balanced coolant distribution across all branches.

Rapid On-Site Installation

Prefabricated modules arrive laser-marked with unique IDs for fast, error-free assembly. A 100-cabinet data hall can be fully piped and commissioned in 7 days.

Manufacturing Standards

Manufacturing Standards
Pipe Material304 / 304L Stainless Steel (PPH, PPRCT optional)
Surface TreatmentASTM acid pickling and passivation
Welding QualificationASME Section IX; NDE per ASME B31.3
Automated Welding Rate92% (plug, circumferential seam, pipe-to-pipe)
Leak Testing100% hydrostatic + pneumatic; helium vacuum-box detection
Pressure Test StandardASME B31.3 (1.3–1.5× working pressure)
Cleanliness ProcessUltrasonic cleaning, N₂ pressurization, Class 100,000 cleanroom
Flushing AcceptanceConductivity ≤ 60 μS/cm · Turbidity < 5 NTU
TraceabilityLaser marking, digital archive, full weld documentation
Quality SystemISO 9001:2015
All TCS piping is custom-engineered per project. Contact our engineers for design consultation and lead time estimates.